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Air End
Repair

Compressed
Air Leak Audits

System
Design

Technical
Service

AIRTILITY
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Compressed
Air Audit Services

Remote
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Compressed Air Leak Audits

New York Compressed Air Optimization 

Ultrasonic Leak Detection for New York Industrial Facilities

Compressed air leaks are one of the most common sources of wasted energy in industrial facilities. COMAIRCO provides professional compressed air leak audits and ultrasonic leak detection services throughout New York, helping manufacturers reduce operating costs, improve system reliability, and increase compressed air efficiency. Our team supports facilities throughout New York, including Buffalo, Rochester, Syracuse, Albany, Binghamton, Utica, Watertown, New York City, Long Island, and surrounding industrial communities across the state.

 

Air Leak Audits

Supporting Industrial Facilities Across New York

New York manufacturers and industrial facilities face increasing pressure to improve energy efficiency while maintaining production uptime. Compressed air leaks can account for a significant percentage of system demand, causing unnecessary energy consumption and pressure instability. COMAIRCO’s leak audit services help facilities throughout Western New York, Central New York, the Capital Region, the Southern Tier, the North Country, New York City, and Long Island identify losses and improve compressed air system performance.

Helping New York Manufacturers Reduce Energy Waste

Our compressed air leak audit services help organizations across New York identify hidden air leaks, reduce compressor runtime, and improve production reliability in industries including:

  • Manufacturing
  • Food & Beverage Processing
  • Pharmaceutical Manufacturing
  • Plastics & Injection Molding
  • Automotive & Metal Fabrication
  • Electronics Manufacturing
  • Chemical Processing
  • Pulp & Paper
  • Power Generation
  • General Industrial Operations

 

COMAIRCO technician wearing a hard hat, safety glasses, hearing protection, and a high-visibility safety vest using an ultrasonic leak detector in an industrial compressed air system.Image generated with Microsoft Copilot for COMAIRCO.

Why Perform Compressed Air Leak Detection?

Compressed air systems naturally develop leaks over time at fittings, hoses, couplings, valves, regulators, filters, and production equipment. Without a structured leak management program, these losses can represent a significant percentage of total compressed air consumption.
An ultrasonic leak audit helps:

  • Reduce energy consumption
  • Lower operating costs
  • Improve system reliability
  • Reduce compressor run time
  • Extend equipment life
  • Improve system pressure stability
  • Support sustainability initiatives

What Is Included in a Compressed Air Leak Detection Survey?

Our compressed air leak audits and leak detection surveys typically include:

  • Facility walk-through
  • Ultrasonic leak detection survey
  • Leak tagging and identification
  • Estimated leak flow calculations
  • Annual energy cost estimates
  • Prioritized repair list
  • Summary report
  • Follow-up recommendations

How Ultrasonic Leak Detection Works

Compressed air leaks generate high-frequency sound waves that are typically inaudible to the human ear. COMAIRCO technicians use specialized ultrasonic leak detection equipment to locate leaks while your facility remains in operation.
Each leak is:

  • Identified
  • Tagged
  • Documented
  • Quantified
  • Prioritized for repair

The final report provides actionable recommendations that help maintenance teams focus on the costliest leaks first.

Compressed air leak audit report showing an identified air leak on industrial piping with estimated annual energy cost, tag number, location, and repair notes.Image courtesy of COMAIRCO.

How Much Can Compressed Air Leaks Cost?

In many New York manufacturing facilities, compressed air systems operate 24 hours per day. Even a small leak can waste thousands of dollars annually in electricity costs and increase compressor run time. Multiple undetected leaks can significantly impact plant energy consumption and production efficiency.

A structured leak management program can help facilities maintain leak losses below acceptable targets and continuously improve compressed air system efficiency.

A 1/4-inch compressed air leak can cost thousands of dollars annually in wasted electricity, depending on operating pressure, run time, and local utility rates. Identifying and repairing leaks is often one of the fastest-return energy efficiency projects available in an industrial facility.

Compressed air leak cost chart showing estimated annual energy costs for 1/16-inch, 1/8-inch, and 1/4-inch leaks at 100 psi, including flow rates in CFM and annual operating costs.Chart courtesy of COMAIRCO.

Compressed Air Leak Size Cost Examples

Common Sources of Compressed Air Leaks

Leaks are commonly found at:

  • Quick-connect fittings
  • Flexible hoses
  • Pipe joints
  • Valves
  • Regulators
  • Air dryers
  • Filters
  • Condensate drains
  • Pneumatic tools
  • Production equipment

Many facilities are surprised to learn that numerous small leaks can cost more than a single large leak.

Leak Audits and Compressed Air Audits

Compressed air leak audits are often performed alongside data-logged compressed air audits.
Combining both services allows facilities to:

  • Measure demand
  • Analyze system pressure
  • Evaluate compressor performance
  • Identify leak load
  • Improve energy efficiency
  • Plan future system upgrades

Serving Industrial Facilities Across Upstate and Downstate New York

COMAIRCO provides compressed air leak audits and ultrasonic leak detection services throughout New York, including Buffalo, Rochester, Syracuse, Albany, Binghamton, Utica, Watertown, New York City, and Long Island. Our technicians help manufacturers and industrial facilities identify hidden compressed air losses, reduce energy waste, improve reliability, and optimize compressed air system performance across both Upstate and Downstate New York.

Benefits of Regular Compressed Air Leak Audits

Implementing a routine compressed air leak detection and repair program can provide long-term benefits for New York manufacturers and industrial facilities. Regular leak audits help reduce energy costs, improve system reliability, maintain peak compressed air performance, and identify new leaks before they become costly problems. These programs also reduce compressor wear and support long-term energy management initiatives.

Facilities that perform periodic leak audits often experience:

  • Reduced energy waste
  • Lower utility costs
  • Improved system reliability
  • More stable operating pressures
  • Extended compressor life
  • Better production performance
  • Improved sustainability metrics
  • Reduced maintenance costs

Find Hidden Compressed Air Leaks

Schedule a compressed air leak audit and ultrasonic leak detection survey with COMAIRCO and discover opportunities to reduce energy consumption, improve reliability, and lower operating costs at manufacturing and industrial facilities throughout New York.

Contact COMAIRCO today to schedule a compressed air leak audit.

Industrial Compressed Air Equipment

Industrial Compressors

Solutions for Operations Across the Northeast and Mid-Atlantic

COMAIRCO provides industrial air compressor solutions for manufacturers, processors, utilities, construction firms, and commercial facilities throughout the Northeast and Mid-Atlantic regions. Our team supplies rotary screw, oil-free, centrifugal, piston, and scroll compressors from leading manufacturers, helping customers improve reliability, efficiency, and compressed air performance. From new equipment selection and installation to maintenance, repairs, rentals, and system optimization, COMAIRCO supports the full lifecycle of your compressed air system.

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Used Industrial Air Compressors & Equipment COMAIRCO USA

Used Equipment

Used Air Compressors for Sale Across the United States

COMAIRCO helps manufacturers, food processors, pharmaceutical facilities, power producers, and other industrial operations throughout the Northeast and Mid-Atlantic find reliable used compressed air equipment. From planned capacity expansions to emergency replacement needs, our experienced team can help you find the right equipment solution while supporting long-term reliability and performance.

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Northeast Compressed Air Solutions

Compressed Air Services

Complete Compressed Air Services for Northeast Facilities

Whether you need emergency service, planned maintenance, system upgrades, temporary rental equipment, compressed air audits, or a fully managed AIRTILITY solution, COMAIRCO provides reliable support throughout the Northeast. Our solutions are designed to improve system efficiency, maximize uptime, and ensure dependable compressed air for mission-critical applications.

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